Continues Transposed Cable Machine 48 Strips wrapping 8 layers

1) for improve the quality of the transformer wire. 2)high speed with invariablenes tension.

The CTC machine is composed of Wring Cage (Force level control), 

Transposing head,Taping head for wrapping 8 layers,90 degree tumbler type pneumatic caterpillar traction,Portal railway moving type take up,Touch screen display and Electric Numerical control.

The technical specification for single strip

ü         Soft state or semi-hard copper flat wire, thickness: 1.12~3.15mm  

ü         width: 3.15~12.5mm;

ü         CTC: High: 75mm Max.; Width: 26mm Max.

ü         Speed of wring cage:1~10r/min;

ü         Traction speed:0~15m/min;

ü         Traversing pitch:5~40mm;

ü         Transposed pitch: 45~225mm ( depends on quality of CTC head );

ü         Pay off of wring cage:

ü         Specification of wring cage of tray: Φ560×288×Φ53mm; the weight of

ü         full bobbin: 250KG Max.;

Pneumatic cradle rack is with U type structure, decorating in 8 parts on each wring plate, with balance force level Back twisting device, the taping tension is adjusted mechanical automatic, the tension is 0~10KG adjustable. It is with safety-lock protection function after bobbin loading.

ü         Each crossed strip with protection, the thread holes shall not damage enameled wire, materials is poly fluortetraethylene

ü         The pneumatic chuck is adopt for brake, the braking time≤7S adjustable;

ü         The hard tooth surface is adopt for main reduction gear box to transmission;

ü         Wring cage is driven by AC frequency conversion motor drive.

ü         It works stably while wring case is in laterality limit situation. The power is 45KW – 6step

ü         All the thread holes shall not damage strip

ü         Load one mounts bracket on the back of mandatory balance device , in order to fit

ü         requirements of mounts bracket with Φ 250 mm diameter and width 70 mm size.

ü         Supporting wheel material is MC slippery Nylon

Transposed head specifications

ü         single strip thickness:1.10mm---3.15mm

ü         width: 3mm---12.5mm

ü         ratio for width/thickness: min =3:1 max= 8:1

ü         Hardness scale ∑0.2=60---260N/mm2

ü         film thickness:0.08---0.18mm

CTC strip

ü         strip nos: 5---47 (as customer comment)

ü         support paper holder 2 layers :0---0.30mm

ü         highness:5.0---70.0mm

ü         width :6.0---26.0mm

ü         pitch : 45---225mm

Transposed cross length

ratio for highness / width: 1:5---6:1

Speed: 100Pitch/min

Lapping head

n         There are 4 taping pad for each wrapping head, and it can wrap 8 layers at one time, and it also has device of Automatic stop by electrical induction.

n         The taping tension is adjusted mechanical automatic; outer diameter of taping pad Φ500mm,inner diameter of taping padΦ80mm,width of paper disc: 13~35mm,thickness of paper tape: 0.05~0.15mm;

n         Rated RPM for taping head:500 r/min;

n         Each wrapping head can turn forward,backward and stop,

n         drives by servo motor , which can independent tuning speed, also can make the linkage to the whole machine;

n         Fully-enclosed shield is designed for the wrapping part, with work lamp inside. Automatic stop when the door opened.

90 degree tumbler type pneumatic caterpillar

n         Caterpillar 3000KG

n         90 degree reversible Duplex

n         Traction speed: 0~15mm/min, center height of traction engine is 1000mm;

n         AC frequency conversion motor drive;

n         The pressure for air circuit system: 0.4Mpa

n         Flat Rubber Belts for Transmission

n         Portal rail way moving tape take up Φ2000

n       Diameter of take up bobbin: Φ2000 Max. width: 1400mm

n         Guaranteed weight of take up: 10 T 1 set

n         Rated Speed of take up: 15m/min Max

n       Traversing pitch: 5~40mm

n         Ejector pin: Φ80mm,Φ100mm 1 set each for one bobbin

Electrical control

n         Master control system is Siemens S7-300 PLC for overall coordination

n         Wring cage, traction is with Germany LENZE Servo controller and inverter

n         Display system operation and monitor through 15 inch touch screen

n         With Siemens communications PROFIBUS between master PLC and inverter, which to set servo and frequency conversion parameters

n         With Encoder input and output hole, which to connect external equipment (such as transposed head equipment, wrapping machine, and etc.).

n         With external input and output I/O, to connected with external equipment , including transposed head, wrapping machine ,pay off , and etc.

 

Single machine manual control

n         The automatic speed setting and monitoring

n         The setting and display for pitch(Computer programming display)

n         The setting and display for pitch (Computer programming display)

n         Length counter

n         System alarm monitor.

Continues Transposed Cable Machine 48 Strips wrapping 8 layers