Continues Transposed Cable Machine

1)for making large capacity, high voltage and power saving transforme wire 2)high speed with with invariablenes tension

1.Application

  This production line is specialized in making transposition wire windings of a large capacity, high voltage and power saving transformer. A certain number(odd number) of enameled flat wires, through precise action of a transposition unit, are edgewise bent, repeatedly crosswise transposed, and braided into a bundle conductor, and then the bundle conductor is wrapped with paper as its insulation so as to become a finished product. This newly designed production line fills a gap in China wire industry in place of so far imported machines. 2. Structure features(1)product series: From24--88 bobbin, can manufacture according to clients request.(2)Φ400 and Φ500 two specific in stranding cage(3)Paying off through a traversing type overlength, maxium paying off seperation angle<16°(4)Robotistic entirely back-twist system + intine mirro surfaca processing medical-grade stainless   steel cable(5)AC servo variable frequency drives + programming controller + industrial control 14" colour screem + data exchange by communication, to achieve each parts itemize transmission high accuracy Synchronization Control,memories,and self-amend,remote diagnosis.(6)8-10°forcing levellinghead with tension vernier regulation(7)Constant valtage double rolling shift operation, shifting distance 22-35mm, zero clearance and adjustment. Shift frequency<120/min(8)Tension complementation paper rolling, overlapping rate 40% - 70% random manner. Clearance tapping width <2mm, self-locking #-type leading frame.(9)Module furface could be treated by ion-spray plating ceramics(10)Double station crawlertype pulling. Inductance type displaying and to adjust the pulling.(11)Stranding cage shift taping pulling the taking up moter and driving,control system, low-valtage apparatus, all use the Siemens products. 3. Main Technical Data

Number of conductors	5-92	pcs
Size of a single conductor	A: 1.12-2.85B: 3.15-13.0	mm
Max.size of the transpoesd bundle conductor	28x90	mm
Revolutions of stranding cage (stepless)	1-10	rpm
Range of haul-off line speedstepless	1-8	m/min
Transposition pitchstepless	50-250	mm
Wrapping speedstepless	50-500	rpm
Paper wrapping pitchstepless	5-100	mm
Max.number of paper wrapping layersselectable	8xN	Layer
Width of the paper tape	14-35	mm
Transposed direction of conductor	Right hand
Main motor power	18-55	KW
Pay-off reel in the stranding	PN 500
Take-up drum size	PN 1000-PN2000
Take-up motor power	7.5	KW
Overall demensions	38000-5800x5200x2400	mm
Total weight	38-61	Ton
Total power	60-113	KW

    

Continues Transposed Cable Machine